Custom Solar-Powered Emergency Safety Showers for the Mining Industry

The Client Need

In the mining industry, worker safety is paramount — especially when handling fuels, chemicals, or corrosives. Our mining client required emergency safety shower and eyewash units that could:

• Operate independently off-grid, powered by solar.
• Deliver a 15-minute continuous water flow to meet compliance standards.
• Provide instant visibility and alerts during emergencies.
• Ensure easy access to maintenance and refills in remote conditions.

Built for mining – Ready for any site handling fuels, chemicals, or corrosives.

The Challenges

Designing a solution for a mining environment required careful consideration:

• Compliance & Reliability: Showers had to meet strict industry safety standards, including minimum water delivery and duration.
• Power Autonomy: With no mains electricity, the system needed to run entirely on solar and battery power.
• Environmental Durability: Units had to withstand harsh outdoor conditions while protecting water quality and maintaining temperature regulation.
• Rapid Response: Workers needed clear lighting, alarms, and access to first aid the moment an incident occurred.

The PETRO Solution

We engineered three custom-built Emergency Shower & Eyewash Stations with advanced safety and operational features:

• Solar-Powered Operation — An 800W solar system with dual inverters, one for the 24/7 green safety light, and another for the 240V pump.
• High-Capacity Delivery — A 1,200L insulated water tank capable of delivering 75L/min for 15 minutes, exceeding compliance requirements.
• Safety Integration — Continuous green beacon light, plus a flashing red light and alarm that activate immediately during use.
• Emergency Readiness — A quick-access first aid kit mounted externally for immediate response.
• Smart Tank Design — Visible tube gauge for water levels, bunded pit for overflow, and lockable side door for refilling and easy maintenance.
• Remote Monitoring — The solar and battery system can be checked via a Bluetooth application for operational status.
• Site Mobility — Forklift pockets built into the frame allow for simple relocation across site.

Both the outer insulated panels and the internal tank are designed to regulate water temperature, ensuring safe operation in hot mining environments.

Results & Impact

These emergency showers provide the client with:

• Full compliance with industry safety standards.
• Reliable operation in remote, off-grid locations.
• Rapid worker protection with 24/7 readiness and instant emergency alerts.
• Low-maintenance durability backed by PETRO’s engineering expertise.

The project demonstrates how PETRO can custom-design safety-critical equipment that not only meets compliance, but also delivers peace of mind in the harshest operating conditions.

Key Features at a Glance

• Solar-powered, off-grid design
• 1,200L insulated tank
• 75 L/min continuous flow for 15 minutes
• Green beacon light (always on)
• Flashing red light + alarm on activation
• Integrated eyewash station & full-body shower
• Quick-access first aid kit
• Forklift pockets for mobility
• Lockable maintenance access door
• Remote system monitoring via Bluetooth

Watch the full walk-around: